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Die Solutions

Ambition, Passion, Dedication, and Transparency.

The automotive market is constantly evolving, always striving for higher quality and efficiency. Customer satisfaction and client performance, combined with a conscientious use of resources, are key drivers of success. Every decision made during a project launch is significant, and success lies in the details. We integrate efficiency, cost, quality, and productivity to develop flexible and high-quality engineering and tooling service solutions, tailored to meet the specific needs of our customers.

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TSTool-Solutions™ 

 

is a services engineering tooling company specialized in transfer-tandem and progressive die optimization , like skin panels, body-in-White (BIW), CCB, automation, project management, and hot form. Each of these solutions positions TSTool-Solutions™ as a “trusted and skilled HLTO service partner,” offering effective and sustainable solutions while driving innovation in the Die Services Engineering Tooling to Automotive industry. ​ These values ​​ exceeded our customers expectations, building long-term partnerships and a trust relationship with  our customers, having stood out, the  TSTool-Solutions™  thought  our International  presence and participation in important projects to automotive industry. ​ We offer to our customers physical, human and technological resources applied to the tooling and automation  services for the automotive industry. “Solutions for long-term contracts, on-demand, or full-time professionals—we offer our clients the flexibility to access the skills they need without increasing their long-term fixed costs or addressing peaks in personnel demand.” ​ We develop and deliver innovative solutions with flexibility and high quality, tailored to our clients needs, providing full support throughout all phases of the project.

Core Solutions

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What we Do?

Consulting

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Analysis of production, on customer flows to identify production bottlenecks and die improvements needs, support Alto, rump pap, die commissioning. Full professionals to die maintenance transfer, progressive and tandem, like “Internal and External Parts, BIW, CCB and Skin Panels” steels x Aluminum Parts and Hot form. 

Continuous Improvement 

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Control parameters adjustments to reduce cycle times and energy/raw material waste; monitoring of key performance indicators (KPIs) and proposing improvements based on actual production data; training of operational and maintenance teams in the use and support of implemented solutions; development of manuals, work instructions, and preventive maintenance plans.

Project Manager  

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Multidisciplinary coordination (electrical, mechanical, IT, quality) to deliver on time and within budget; integration systen, ensuring real-time data exchange; handling service requests, remote diagnostics, and field visits for troubleshooting; planning of upgrades, software patches, and replacement of obsolete components; setup of production lines and scheduled downtime.

After Sales 

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Highly skilled professionals with expertise in international projects and backgrounds in the automotive industry, possessing strong analytical capabilities to die evaluation and propose engineering solutions. Experienced in integrating leading manufactures ensuring dies quality and conscious use of resources and customer requirements.

Rump Pap

tstool

​Structured production monitoring (RUMP/PAP), focused on performance analysis, failure identification, and the implementation of continuous processo improvements monitoring and improvement through efficient production management with a focus on performance, quality, and strategic decision-making

Production Follow Up

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Assisted production with a focus on continuous improvement, including corrective, preventive, and predictive maintenance of tools and devices used directly on the production line especially in processes stamping and assembly, ensuring that tooling operating in optimal conditions, preventing downtime and ensuring the quality.

Geometric Correction

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Skilled toolmakers with expertise in CMM correction to adjust the dimensions and geometry of parts or tooling, ensuring they meet project specifications - typically identified during the try-out phase, 3D measurement, or dimensional audit. This is a critical step to ensure dimensional compliance and final product approval

Die Maintenance

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Staff focused on ensuring that machines, tools, and equipment operate reliably, safety, and in compliance with required standards, preserving their service life and ensuring the quality and stability of production processes. They act through preventive, corrective, and predictive maintenance, minimizing failures, downtime, and performance losses

Die

Assistance

We specialize in the optimization of transfer, progressive, and tandem tooling, focusing on structural parts and Class "A" surface types such as doors, fenders, tailgates, body sides, and hot forming. Our services include tool maintenance, geometrical corrections, training, project follow-up, outsourcing, and project management. We ensure high-quality results at every stage, supporting your team with expertise and solutions tailored to meet your needs.

Automation 

Assistance 

We offer a wide range of services for body shop operations, including spot welding, arc welding, sealer application, roller hammering, and paint shop processes. Our expertise also covers vision systems, assembly line setup, process development, robotic programming training, outsourcing, start line support, body closure, line changes, and cycle time improvement. We provide tailored solutions to optimize your production processes and ensure efficiency at every stage.

Project 

Management

Is your company expanding its operations or managing projects in different countries at the same time? We can provide skilled maintenance professionals and both blue-collar and white-collar workers with the right expertise and technology. Our site managers, or project managers, handle the daily tasks on-site, ensuring the project stays on track and within budget. They also manage any delays or issues, while overseeing quality control, safety checks, and the inspection of work.

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